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Alloy Wheel Welding

Alloy wheel welding is used to repair cracks, splits, and certain types of impact damage. At DCA Refinishing, we use TIG welding for controlled, precise repairs on suitable wheels, followed by checks for alignment and air leaks.
5.0
Based on 97 Reviews
5.0
Based on 97 Reviews

Alloy Wheel Welding That Repairs Cracks Properly

Who This Is For

This alloy wheel welding service is for you if:

It’s also a strong fit for trade customers who need safe repairs and clear communication.

Welding done properly starts with suitability

Not every cracked wheel should be welded. The crack location, depth, and signs of metal fatigue matter.

In general, welding is often suitable for:

Welding is often not recommended for:

If it’s not safe, we’ll tell you.

What happens in the workshop

We’re known for quality workmanship, clean presentation, and managing expectations so you know exactly what’s happening to your wheels.

How the service works:

01

Inspection and crack assessment

We inspect the crack location (barrel, lip, spoke), length and depth, and look for fatigue or previous repairs. If needed, we can use crack detection methods to reveal hidden fractures.

02

Tyre removal and preparation

Tyre, valve, and sensors are removed as needed. The area around the crack is stripped back to clean bare aluminium so contamination doesn’t ruin the weld.

03

Prepare the crack for full penetration

The crack is ground into a V-groove so the weld bonds through the crack properly, not just on the surface.

04

Controlled pre-heat

The wheel is heated to a controlled temperature to reduce thermal shock and improve weld quality.

05

TIG welding

We TIG weld using the correct filler for the wheel alloy, building material slightly proud so it can be shaped back accurately. TIG gives better control for aluminium wheel repairs than quick, rough methods.

06

Controlled cooling

The wheel is allowed to cool naturally. Rapid cooling can make aluminium brittle.

07

Reshape and check alignment

The weld is dressed back smoothly. We re-check runout and advise if straightening is required.

08

Pressure and leak testing

The wheel is tested to confirm it holds air properly and the repair is sealed.

09

Refinishing (if needed)

If the cosmetic finish has been affected, we can refinish the wheel with powder coating, diamond cutting, or refurbishment depending on the wheel type.

Solutions & What You Get

What’s included

What this solves

What our customers say

Diamond Cut Alloy (DCA) Refinishing - Mobile Alloy Wheel Repairs place picture
5.0
Based on 97 reviews
Dean B. profile picture
Dean B.
10 months ago
Bryan was excellent with all communication from the initial enquiry through to the day of repair. Wheel looks like new, fantastic job thank you
Steve K. profile picture
Steve K.
11 months ago
Brilliant service as always from Bryan. I have used him many times over the last few years and his work is second to none. 100% happy to recommend.
Chris G. profile picture
Chris G.
12 months ago
A Massive thank you, my alloys look brand new. The one was badly damaged, but now it looks amazing. Can highly recommend this guy he's amazing.
Stuart B. profile picture
Stuart B.
1 year ago
I’m speechless awesome repair, can’t say enough about Bryan arrived on time kept me informed, a real down to earth guy , the repair on the os wheel top notch the blending of the black is awesome so so happy 👍🏻 he takes time and care to give you the best results 10 out of 10 thanks defo recommend
Sophie H. profile picture
Sophie H.
1 year ago
Absolutely fantastic service. Bryan came out to do some Tesla Wheels for me and smashed it out all afternoon to ensure they were done. They looked fantastic once finished, as if they were new alloys. Responds fast and great price also. Cant recommend enough.
Matt H. profile picture
Matt H.
1 year ago
Bryan was fantastic! Did an amazing job, and I would hand no hesitation to recommend to anyone who needs his help! Top quality work. Thank you
Maria G. profile picture
Maria G.
1 year ago
Had an excellent experience with Bryan.He does an outstanding job, very professional and detail-oriented. The diamond cut finish came out perfect, way above expectations. Highly recommended – a true professional!
Paul S. profile picture
Paul S.
1 year ago
WOW!! What fantastic service and results! I couldn’t be happier! Bryan is such a top guy and a true professional! Will definitely be recommending him to all my friends and family. Thank you Bryan
Dean W. profile picture
Dean W.
1 year ago
Used DCA for wheel repair, service received was excellent extremely professional set up and the wheel looked better than new. Would not hesitate to recommend and will definitely use again if needed. Thanks again Bryan
Emma T. profile picture
Emma T.
1 year ago
Very friendly and professional service carried out to high standard of finish, alloy looks brand new! Thanks and will recommend to others.
Sidra M profile picture
Sidra M
1 year ago
Met Bryan today he done 3 of my diamond cut alloys and they were in safe hands. Communication was excellent had a great chat. Thank you for the amazing work you’ve done on my alloys, couldn’t have asked for anything more. 10/10 service. Would definitely recommend.
John C. profile picture
John C.
1 year ago
Great service at a great price! Bryan was quick to book the job in and arrived on time and carried out a fantastic job! He’s a lovely chap too! I’d 100% recommend him! 👍🏻
Kerry D. profile picture
Kerry D.
1 year ago
I had my alloy repaired by Bryan today after a local garage damaged it when changing a tyre. The result is so good it looks like the damage was never there! This service is very convenient as it was undertaken at my home address. Communication and ease of booking was great and the end result is fantastic! Highly recommended!
Tony G. profile picture
Tony G.
1 year ago
Bryan is a pleasure to deal with. ‘Mobile’ Diamond Cut alloy restoration is rare to your door. The finish on my alloys now looks better than the original OEM factory finish. I take great care of all my cars so putting trust into someone is paramount. Bryan understands this. Will be using his services in the future as it was professional, friendly and a massive convenience of not having to send your alloys away or car for a week or so. This is the real deal. Will be recommending to others.. for which I have already and they said is that ‘Bryan’ by any chance… lol .. yes it is…he’s already renowned for doing a perfect and excellent job! Many thanks.
Neil P. profile picture
Neil P.
2 years ago
What can I say, you ask for a pro and you get a pro, awesome work and the tools to match. Thanks Bryan for a great service and a "chat". Lovely man with excellence in his DNA.
Hassan A. profile picture
Hassan A.
2 years ago
Great service. Very knowledgeable and diligent guy. Thank you
Edward A. profile picture
Edward A.
2 years ago
Great work, perfect finish! Highly recommend.
Adam R. profile picture
Adam R.
2 years ago
Excellent communication & service!
Scott D. profile picture
Scott D.
2 years ago
Absolutely brilliant work by Bryan. 2 alloys refurbished and looking as good as new. Bryan arrived and got to work on the wheels straight away, advising me through the process and despite the wheels having slight buckles, was still able to recut them. First class service.
Steven E. profile picture
Steven E.
2 years ago
Used this company recently to repair two wheels on a tesla. Within less than 24 hrs from the phone call the wheels were sorted and looked brand new. Would highly recommend this company and will definitely use them again
John H. profile picture
John H.
2 years ago
I had my wheel repaired by Bryan @ DCA a friendly guy who knows his stuff I would highly recommend DCA the quality of the repair is excellent
Jackie S. profile picture
Jackie S.
2 years ago
Had 2 Peugeot 3008 Diamond cut alloys repaired and refinished by Bryan . One alloy was particularly bad , they look brand new :) An outstanding and professional job, everything was very careful explained. DCA gave me a quote, date and time to carry out the work , on my drive , all happend exactly as he said. I highly recommend DCA you will not be disappointed. Thank You Bryan
Perry W. profile picture
Perry W.
2 years ago
I would definately recommend DCA. We contacted DCA to referbish an alloy wheel on our works van. Bryan arrived on time and from start to finish gave a really nice, friendly & professional service. Bryan was great to deal with and his work was spot on. The wheel was perfectly referbished with all damage removed, it looked like a brand new wheel. We would definitely use DCA again without any hesitation at all. Thank you Bryan 👍
Jon M. profile picture
Jon M.
2 years ago
Bryan does a lot of alloys for me his work is always of a superb finish, with a very professional service.
Jonathan B. profile picture
Jonathan B.
2 years ago
Very quick at responding to my request, wheel looked brand new.
Anthony B. profile picture
Anthony B.
2 years ago
Great service. Job was completed on my drive, so I didn't need to leave the house. All for a great price. Thanks Bryan.
Harvey P. profile picture
Harvey P.
2 years ago
Got all 4 wheels done and now look brand new. Quoted me straight away and provided a quick turnaround. Highly recommended
Robert B. profile picture
Robert B.
2 years ago
Bryan did an outstanding job of refurbing my alloys on two of my vehicles. Brilliant customer service from start to finish. I would highly recommend him to anyone. Very professional and reliable. Thanks again.
Ibrahim P. profile picture
Ibrahim P.
2 years ago
I’m very pleased with the service! They arrived quickly and got my wheels sorted even faster than I expected. I’ll definitely be back!
Hardy S profile picture
Hardy S
2 years ago
Brilliant service from DCA! Arrived right on time and did an amazing job. Would 100% recommend, cheers again mate.
Ryan F. profile picture
Ryan F.
2 years ago
Bryan provided excellent customer service throughout the whole process - Confirmed a quote and recommended work on the first point of call, met all customer needs, and delivered the refurbishment at a very reasonable price. Really happy with the end result - His work was absolutely flawless. Would 100% recommend his services 💯👌
bernard W. profile picture
bernard W.
2 years ago
Great service from first contact, Bryan asked for photos of the damage to my bmw wheel, phoned me back with a promised date of repair and cost, he sent reminders of his appointment with a time. He arrived as promised, assessed and repaired the wheel to a high standard. i would recommend thoroughly his work, not the cheapest but you pay for what you get..
Dana E. profile picture
Dana E.
2 years ago
Great service, professional work and perfect finish from Bryan.He has high working standards and made my husband very satisfied customer, and he is very hard to please, indeed. If I ever scuff my car wheel, I will definitely use his services myself. We recommend him every time.
Phil M. profile picture
Phil M.
2 years ago
Recently got an annoying chip on one of my vehicle diamond cut alloys. Having contacted several local company’s, I chose DCA on the basis of reviews and pleasant attitude of the owner, Bryan, during our call. He came out shortly after, assessed the damage and explained the options. It was decided to go for a Smart repair which would give the Alloy the opportunity to be cut at a future time if necessary. This so happened to be a slightly cheaper option, with no hard push for the more expensive route, but to be honest I personally can see no trace of the chip and really pleased with the result. I would certainly use DCA again and have no hesitation in recommending them.
Matt O. profile picture
Matt O.
2 years ago
Absolutely great service and awesome turn around , thank you again
Tony S. profile picture
Tony S.
2 years ago
Had my Fiesta st wheels refinished . First class service. Wheels look brand new. Definitely recommend this company 100%
Jenny-Rae P. profile picture
Jenny-Rae P.
2 years ago
Brilliant service. Very responsive and managed to fit me in really quick, has done a great job! would highly recommend.
Natasha R. profile picture
Natasha R.
2 years ago
Thanks to Brian for sorting my wheels again, your speedy turnaround and attention to detail is second to non. He’s very punctual polite and very informative. Would highly recommend.
Kirsty L. profile picture
Kirsty L.
2 years ago
Bryan did an amazing job on my black alloy wheel! Flawless finish and exceptional service. Highly recommend!
Bill A. profile picture
Bill A.
2 years ago
The service professnalism and value for money were outstanding. DCA gave me a thorough inspection proposal and date. They said what they would do when and how much. Then did what they said when they said they would and how much. Couldn’t recommend Bryan and his service any higher. THANK YOU
J F profile picture
J F
2 years ago
Bryan was absolutely amazing! Quickly sorted a date and gave me a same day quote for my alloy in such a reasonable price, with given the damage that needed. Helpful & informative with all the process. Would 100% recommend to anybody. Thankyou again Bryan.
Lloyd J. profile picture
Lloyd J.
2 years ago
Bryan is great guy who shows passion and pride in his work, The work carried out was beyond my expectations. Fantastic service and communication from start to finish…. 👌
Jonathan W. profile picture
Jonathan W.
2 years ago
Great Service wheel look brand new, just got to get the wife to agree that she damaged it!!
Nuvrattan G. profile picture
Nuvrattan G.
2 years ago
Outstanding customer service & done an amazing job on my Mercedes-Benz S-Class wheels highly recommended the wheels look like they’ve just come out of factory ⭐️⭐️⭐️⭐️⭐️
DAVID profile picture
DAVID
2 years ago
A fully recommended service that you can trust to give your alloys a factory new finish and it can be done on your own driveway. I didnt realise that diamond cut alloys could be done by a mobile service but Bryan has all the kit on his van and about 3 hours later my wheel was as good as new, matching the other wheels perfectly. Will definitely recommend, thanks again. Dave Burton on Trent.
Sheikh Tanim A. profile picture
Sheikh Tanim A.
3 years ago
Bryan is a skilled, sincere, capable, and dedicated professional who takes great pride in his workmanship. Prior to reaching out to Bryan, another alloy repair company had attempted to refurbish the alloy on my car, but their work fell short of the expected standard. Upon contacting Bryan, he generously offered advice over the phone and thoroughly explained the diamond-cut refurbishment process. During the refurbishment of my alloy wheel, Bryan delivered a high-quality service. He carefully assessed the wheel, determined the necessary procedure, and clearly explained each step of the process as he worked. The finished results were exceptional and speaks volumes about Bryan's dedication and meticulous approach to his work. I would enthusiastically endorse Bryan to anyone in need of alloy wheel refurbishment and will definitely seek his services again when required. Top Job, Bryan!
Nez H. profile picture
Nez H.
3 years ago
Brian from DCA was absolutely brilliant on the phone he knew exactly what I wanted with no fuss. He showed up an told me the process and couldn't have been more friendly! The finish was perfect and the price was better than expected. Absolute genuine guy Thank you Brian
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Quality you can see

DCA Refinishing is solely owner-run, with a safety-first approach and clear communication.

What you can count on:

FAQs

Can all cracked wheels be welded?

No. Some cracks are too high risk, especially spoke cracks or cracks near the hub. We inspect first and only weld wheels that are suitable.

Welding repairs a damaged wheel. It restores integrity in the repaired area, but it won’t be the same as an undamaged wheel. That’s why suitability and testing matter.

Yes. We test the wheel to confirm the repair holds air properly before it leaves the workshop.

Yes. If the finish is affected, we can refurbish or refinish the wheel depending on the wheel type and the finish you want.

Sometimes additional cracks are found during inspection or prep. If that happens, we’ll talk you through options before any extra work.

If you’ve got a cracked wheel or a mystery air leak, book alloy wheel welding with DCA Refinishing for a proper workshop assessment and a safe repair where suitable.